← Metal Technology / 4 Metal Joining and Finishing Processes

4.1 Soft Soldering

Metal Technology · Grade 11 · 14 lessons in the design

What this covers

  • Meaning of soft soldering as a thermal joining process in metalwork
  • The tools and equipment used in soft soldering
  • Solder: composition, properties and the function of the filler metal
  • Fluxes: types, function and the cleaning of joint surfaces
  • Soldering bits, tinning and the sources of heat
  • Preparation and cleaning of the work before soldering
  • The procedure of soft soldering
  • Wetting, heat control and the setting of a soldered joint
  • Soldering different joints on sheet metal
  • Safe use of soft soldering tools and equipment
  • Defects in soldered joints and their causes
  • Maintenance of soft soldering tools and equipment
  • Applications of soft soldering in day-to-day life
  • Cleanliness before, during and after soft soldering, and peer review of finished work

What you will be able to do

  • describe soft soldering as a thermal joining process in metalwork
  • perform soft soldering for a given task in a metal workshop
  • maintain soft soldering tools and equipment in the workshop
  • acknowledge the use of soft soldering in day-to-day life

Key questions

“What is soft soldering?”

“What are the applications of soft soldering in day-to-day life?”

Lessons

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  1. What soft soldering is
    40 min · 1 practice tasks · quiz
    Introduce soft soldering as a thermal joining process and explain how a joint is made.
  2. Tools and equipment for soft soldering
    40 min · 1 practice tasks · quiz
    Identify the tools and equipment used in soft soldering.
  3. Solder and its function
    40 min · 1 practice tasks · quiz
    Describe the composition, properties and function of the solder.
  4. Fluxes and their function
    40 min · 1 practice tasks · quiz
    Explain the function and types of flux used in soft soldering.
  5. The soldering bit and sources of heat
    40 min · 1 practice tasks · quiz
    Identify the parts of the bit, sources of heat and how to tin a bit.
  6. Preparing the work and the bit
    40 min · 1 practice tasks · quiz
    Prepare and clean the joint and the bit before soldering.
  7. The soft soldering procedure
    40 min · 1 practice tasks · quiz
    Carry out the steps of soft soldering to make a joint.
  8. Wetting and heat control
    40 min · 1 practice tasks · quiz
    Explain wetting and the effect of correct and incorrect heat.
  9. Soldering different joints on sheet metal
    40 min · 1 practice tasks · quiz
    Identify and solder the common sheet metal joints.
  10. Safety in soft soldering
    40 min · 1 practice tasks · quiz
    Observe safety when using soft soldering tools and equipment.
  11. Defects in soldered joints
    40 min · 1 practice tasks · quiz
    Identify common defects in soldered joints and their causes.
  12. Maintaining soldering tools and equipment
    40 min · 1 practice tasks · quiz
    Maintain the soft soldering tools and equipment in the workshop.
  13. Applications of soft soldering
    40 min · 1 practice tasks · quiz
    Describe where soft soldering is used in day-to-day life.
  14. Checking, cleaning and displaying soldered work
    40 min · 1 practice tasks · quiz
    Inspect, clean and present soldered work for peer review.